Chemical / Petrochemical


  • As continuous process manufacturing consists of a single uninterrupted production line, the unit operations are strictly time bound making it necessary that quality testing results and any analytics are available as soon as possible. Since the production line does not stop and wait for test results, any delay in finding out issues would amount to larger losses.

  • For the last 25 years SOFCOM has been providing lab testing and process management solutions for petrochemical industries. SPECTRUM Quality Platform has been deployed at one of the world’s largest petrochemical manufacturing plant and has been in service for the last 15 years.

  • The Spectrum quality platform makes it easy to view entire production system from a single place via real time dashboards.

  • Process and Lab testing results are made available within the system for manufacturing along with analytics results so the product quality can be monitored and issues are fixed as soon as possible.

  • Complex formula based and statistical analytics are executed automatically as new data is available to monitor product quality. Alarms and alerts can be configured as required to fix any issues.

  • Spectrum enables end to end visibility of any issues or adverse events in detail and shows single pane of glass view of the processes across the organization.

  • With petrochemical manufacturing EPA also requires environmental monitoring. Spectrum Quality Platform facilitates environmental monitoring and testing as per regulatory guidelines.

  • Day / Week / fortnight / monthly / ad hoc / - comprehensive mechanism for sample scheduling is available for handling various types of schedules e.g. with required alerting system.

  • Vendor qualification feature of Spectrum assures that suppliers with acceptable quality standards are selected. Raw materials received from suppliers are monitored to meet quality standards.

Case Studies
  • Producing a quality product is the main goal of any manufacturing process. To achieve this goal activities from raw material acquisition to finished product needs to be monitored and managed at every step.

  • SPECTRUM Quality Platform has integrated laboratory information system and manufacturing execution system, along with supporting systems to gather all production processing and testing information at one place to maintain complete data integrity and a wholistic view of the entire manufacturing plant.

  • SOFCOM has created an integrated Quality Platform to track and control production processes and their testing to make sure that all procedures, policies, and corrective actions are implemented to ensure highest produce quality.

  • The integrated data lake provides a single source of truth enabling easy audits, rapid internal and external compliance reporting and reliable inter departmental communications.

  • The vendor and reagent management systems make sure that validated vendors are supplying quality raw materials.

  • The system has built in controls to follow all methods and protocols as per regulatory and SOP guidelines.

  • SOP monitoring and alerting is very flexible and can be setup for any additional and stringent quality limits in addition to the required compliance specification for stricter quality control.

  • Spectrum Quality Platform is a fully functional 21 CFR Part 11 compliant solution implementing all the cGMP requirements.

  • In case of any issues the system supports fully functional CAPA, investigation, out of specification and complaint handling sub systems.



Spectrum is Available On-Premise and On-Cloud

ALL OFFERINGS


LIMS

Managing Laboratory operations and resources.

Process Monitoring

Provides visibility for efficient control and waste reduction for continuous manufacturing industries

Reagents/Media Management

Managing reagents and media procurement, suppliers, inventory and forecasting

Lab Inventory Management

Lab equipment and supplies inventory management along with supplier management

Instrument Calibration

Track and manage the calibration and maintenance of instruments

Instrument & System Interfacing

Lab equipment and supplies inventory management along with supplier management

Quality Assurance

Ensuring that the product is safe, effective, and acceptable to the customers

Manufacturing Execution System

Manage, monitor and synchronize the execution of real-time, physical processes transforming raw materials into intermediate or finished goods

Analytics

Realtime metrics, Dashboards and Statistical Process Control


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OUR PRODUCTS INTERESTING ANALYTICS

Employee

269428

EMPLOYEES HANDLED

Satisfied Users

17138

SATISFIED USERS

Products Inspected

10363

PRODUCTS INSPECTED
(PER MONTH)

Sample and Analysis Performed

66222

SAMPLE AND ANALYSIS PERFORMED
(PER MONTH)