A large top-tier and one of the world’s largest global chemical manufacturing companies, which manufactures hundreds of raisins and other chemical products for the textiles, tannery, and paint industries were seeking a solution at the manufacturing plant to ensure the quality and chemistry of its products. The system should automate its quality operations, manages raw materials specification, and details vendor performance.
The Implementation of SpectrumLIMS enabled complete visibility of quality operations and chemistry management for the laboratory and factory processes. It resulted in high cost of quality savings and enhanced product quality.
The company was looking for a scalable and robust quality management system for its manufacturing plant and labs. After extensively evaluating the competitive software offerings globally, SOFCOM's Spectrum was selected just after the first meeting and product demonstration as the software was determined to meet the functionality, scalability, and performance requirements, along with Sofcom's validated record of managing large operations in the industry.
Sofcom teams worked with the plant team to understand and map the plant's processes for Implementation and validation. The Sofcom team's experience in plant automation was an excellent help for rapid Implementation, saving time and cost while bringing online the benefits of automated quality operations.
To keep track of thousands of raw materials, chemical products and multiple plant processes to produce quality products for its customers, the company was seeking
Timely information dissemination and detailed functionality made it possible to manage large manufacturing and laboratory operations. Automation and system implementation that can provide visibility of multiple ongoing simultaneous operations provides the space for optimization. However, work done in silos and with limited overall visibility and coordination lends to low productivity and higher cost of quality.
Overall, Spectrum LIMS and Spectrum Process management solution dramatically increased efficiency and productivity and also decreased laboratory and factory operations waste. The company achieved a single view of its operations, eliminating human errors, and reducing the cost of quality while meeting environmental regulations.
Spectrum solution is an FDA and EPA-compliant data management system that ensures optimum quality control by real-time automated data acquisition and processing, result extraction, and process control analytics. In addition, spectrum solution architecture gives complete flexibility to configure the application according to your organization's needs.
The scalability provides an opportunity to integrate multiple plants and laboratories at different locations in one window; with a user-friendly interface and graphical dashboards, it is easy to visualize real-time information, trends, and statistical analytics.
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